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详细介绍
YK3612数控卧式高效滚齿机YK3612数控高效卧式滚齿机
YK3612 CNC Horizontal Gear Hobbing Machine
YK3612 CNC Horizontal Gear Hobbing Machine
机床用途 Machine Applications
YK3612数控卧式滚齿机为五轴四联数控滚齿机。主要用于轴齿加工，以及高效、高精度、大批量加工小模数直齿圆柱齿轮、斜齿轮，通过数控技术实现鼓形齿轮的加工以及小角度锥齿加工，也可采用径向法进行蜗轮加工。
广泛用于摩托车、仪器、仪表、玩具、电动工具、渔具等行业的各种不同精度齿轮的加工。
广泛用于摩托车、仪器、仪表、玩具、电动工具、渔具等行业的各种不同精度齿轮的加工。
YK3612 CNC horizontal gear hobbing machine is a five axis four act synchronistic machine and designed for fast and mass production of small module fine pitch spur, helical gears, protruding gears and bevel gears, worm gears can be processed as well by means of radial feed cutting.
The Machine is widely used to produce different accuracy gears efficiently in various industries such as motor cycles, instruments and meters, toys, electrical power tools and fishing parts.
The Machine is widely used to produce different accuracy gears efficiently in various industries such as motor cycles, instruments and meters, toys, electrical power tools and fishing parts.
机床特点 Machine Features
·采用电子齿轮箱原理实现滚齿所需要的内链，简化机械结构，提高加工精度。
·主体结构经有限元分析，达到*结构刚性与稳定性
·采用高精度滚珠丝杆，精密预紧工艺，优化传动刚性，降低热变形
·*移刀管理，使滚刀磨损均匀，延长*使用寿命
·无须会数控编程，直接由人机接口输入工件及*参数，程序自动计算完成
·无须配挂轮，可加工多种类型、多角度齿轮
·带弹簧电缆的便携式手摇脉冲装置，方便机床操作
·安装特殊订货附件，可进行齿轮二次装夹切削。
·主体结构经有限元分析，达到*结构刚性与稳定性
·采用高精度滚珠丝杆，精密预紧工艺，优化传动刚性，降低热变形
·*移刀管理，使滚刀磨损均匀，延长*使用寿命
·无须会数控编程，直接由人机接口输入工件及*参数，程序自动计算完成
·无须配挂轮，可加工多种类型、多角度齿轮
·带弹簧电缆的便携式手摇脉冲装置，方便机床操作
·安装特殊订货附件，可进行齿轮二次装夹切削。
·Realize hobbing by means of the elements of electric gear box, it predigested mechanical structure and improved processing accuracy.
·Through the limit mate-analysis to make the body structure reach up the best rigidity and stability
·Use high precision rolling leadscrew
·Management of movable hob to enable hob in an unform wear and extend long life of hob
·Don't need program, the procedure can be calculated automatically through enter the specification of workpiece and hob on the Human-computer interface
·Don't need match hitching gears, it can process various type and angle's gears
·Portable hand impulse device
·Secondary machning for gear could be performed with option accessory.
·Through the limit mate-analysis to make the body structure reach up the best rigidity and stability
·Use high precision rolling leadscrew
·Management of movable hob to enable hob in an unform wear and extend long life of hob
·Don't need program, the procedure can be calculated automatically through enter the specification of workpiece and hob on the Human-computer interface
·Don't need match hitching gears, it can process various type and angle's gears
·Portable hand impulse device
·Secondary machning for gear could be performed with option accessory.
日本安川伺服电机及驱动器
Japanese Yaskawa brand servo-motor and driver
Japanese Yaskawa brand servo-motor and driver
美国Dynapath数控系统
American Dynapath CNC controller
American Dynapath CNC controller
·12寸触摸屏
·人机操作界面
·*移刀管理
·控制器电子齿轮追随功能
·故障提示及自我诊断功能
·人机操作界面
·*移刀管理
·控制器电子齿轮追随功能
·故障提示及自我诊断功能
·12inches touch screen
·Human-computer operation interface
·Management of movable hob
·Controller to follow the electronic gear function
·Fault tips and self-diagnostic function
·Human-computer operation interface
·Management of movable hob
·Controller to follow the electronic gear function
·Fault tips and self-diagnostic function
主要技术参数 Main Specifications
| 名称 （Description） | 参数 （Specification） | |
| zui大加工直径 | Max. hobbing dia. | 120mm |
| zui大齿轮模数 | Max. hobbing module （cast iron） | 2.5mm |
| Z轴拖板行程 | carriage travel of Z-axis | 85-245mm |
| Y轴移刀行程 | Moving travel of Y-axis | 30mm |
| 加工齿数范围 | Range of teeth | 4～80齿 （teeth） |
| 滚刀架可转动角度 | Adjustable angle of hob rest | ±45° |
| zui大滚刀直径 | Max. hob dia | 63mm |
| 滚刀zui高转速 | Max. hob speed | 2000r/min |
| 轴向、径向快速 移动速度 | Axial/Radial Rapid moving speed | 6 |
| 伺服电机功率 及转速 Power/speed of servo-motor | 工件主轴 Main spindle | 1.8KW、1500r/min |
| 滚刀轴 Hob spindle | 3KW、3000r/min | |
| Z轴 Z-axis | 1.3KW、1500r/min | |
| X轴 X-axis | 0.85KW、1500r/min | |
| Y轴 Y-axis | 0.4KW、3000r/min | |
| 液压泵电机功率、转速 | Power/speed of hydraulic motor | 0.75KW、1400r/min |
| 冷却泵流量、 电机功率 | Flow rate/Power of coolant pump | 25L/min、0.37KW |
| 机床外形尺寸 （长×宽×高） | Overall dimension （L×W×H） | 1750×1560×2180mm |
| 机床重量 | Weight | 3000kg |
注：Z轴拖板行程可达160mm时，可加工长为250轴齿，无须配挂轮。不需要涡轮蜗杆传动。采用全封闭钣金包装，使用过程中不会有油及切削液漏出，导轨更宽，床身更稳重，刚性更好。
关键词：数控滚齿机,小模数滚齿机,YK3612数控滚齿机,重庆滚齿机,滚齿机,小型滚齿机,上海滚齿机，立式滚齿机,YA3115小型滚齿机,五轴数控高效卧式滚齿机
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