Precision Cutting of Structured Ceramic Molds with Micro PCD Milling Tool

Hirofumi Suzuki; Tatsuya Furuki; Mutsumi Okada; Katsuji Fujii; Takashi Goto

doi:10.20965/ijat.2011.p0277

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IJAT Vol.5 No.3 pp. 277-282

doi: 10.20965/ijat.2011.p0277

(2011)

Paper:

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Precision Cutting of Structured Ceramic Molds with Micro PCD Milling Tool

Hirofumi Suzuki^, Tatsuya Furuki^, Mutsumi Okada^*,
Katsuji Fujii^, and Takashi Goto^

^*Department of Mechanical Engineering, Chubu University, 1200 Matsumoto, Kasugai, Aichi 487-8501, Japan

^**NS Tool Co. Ltd., 2-11 Matsuzakataira, Taiwa-cho, Kurokawa, Miyagi 981-3408, Japan

Received:

January 17, 2011

Accepted:

February 27, 2011

Published:

May 5, 2011

Keywords:

cutting, micro milling tool, polycrystalline diamond, tungsten carbide, tool ware, surface roughness

Abstract

Micro milling tools made of PolyCrystalline Diamond (PCD) have been developed to machine ceramic micro dies and molds. Cutting edges are ground with diamond wheels. PCD milling tool wear is evaluated by cutting binder-less tungsten carbide spherical molds and machining structured surfaces for trial. Results of experiments clarified that PCD milling tool life is over 10 times that of resinoid diamond grinding wheels, and that form accuracy was 0.1 µm-0.3 µm P-V and surface roughness was 10 nm Rz.

Cite this article as:

H. Suzuki, T. Furuki, M. Okada, K. Fujii, and T. Goto, “Precision Cutting of Structured Ceramic Molds with Micro PCD Milling Tool,” Int. J. Automation Technol., Vol.5 No.3, pp. 277-282, 2011.

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References

[1] H. Suzuki, T. Kitajima, S. Okuyama, K. Syoji, K. Tsunemoto, and J. Yan, “Precision Grinding of Micro Aspheical Surface –Feasibility Study of 250 µm Aspherical Grinding–,” Proc. of Annual Meeting of the ASPE, St.Louis, 16/1, pp. 149-152, 1998.
[2] H. Suzuki, A. Muramatsu, Y. Ymamoto, T. Okino, and T. Moriwaki, “Precision Molding ofMicro Aspherical Glass Lenses,” Proc. of 5th euspen Int. Conf., Montpellier, 1/2, pp. 41-44, 2005.
[3] H. Onikura, O. Ohnishi, and Y. Take, “Fabrication ofMicro Carbide Tools by Ultrasonic Vibration Grinding,” Annals of the CIRP, 49/1, pp. 257-260, 2000.
[4] H. Suzuki, T. Moriwaki, Y. Yamamoto, and Y. Goto, “Precision Cutting of Aspherical Ceramic Molds with Micro PCD Milling Tool,” Annals of the CIRP, 56/1, pp. 131-134, 2007.
[5] H. Suzuki et al., “Precision Grinding of Micro Fresnel Lens Molding Die,” Proc. of 1st euspen Int. Conf., 1/1, pp. 318-321, 1999.

This article is published under a Creative Commons Attribution-NoDerivatives 4.0 Internationa License.

[1] [1] H. Suzuki, T. Kitajima, S. Okuyama, K. Syoji, K. Tsunemoto, and J. Yan, “Precision Grinding of Micro Aspheical Surface –Feasibility Study of 250 µm Aspherical Grinding–,” Proc. of Annual Meeting of the ASPE, St.Louis, 16/1, pp. 149-152, 1998.

[2] [2] H. Suzuki, A. Muramatsu, Y. Ymamoto, T. Okino, and T. Moriwaki, “Precision Molding ofMicro Aspherical Glass Lenses,” Proc. of 5th euspen Int. Conf., Montpellier, 1/2, pp. 41-44, 2005.

[3] [3] H. Onikura, O. Ohnishi, and Y. Take, “Fabrication ofMicro Carbide Tools by Ultrasonic Vibration Grinding,” Annals of the CIRP, 49/1, pp. 257-260, 2000.

[4] [4] H. Suzuki, T. Moriwaki, Y. Yamamoto, and Y. Goto, “Precision Cutting of Aspherical Ceramic Molds with Micro PCD Milling Tool,” Annals of the CIRP, 56/1, pp. 131-134, 2007.

[5] [5] H. Suzuki et al., “Precision Grinding of Micro Fresnel Lens Molding Die,” Proc. of 1st euspen Int. Conf., 1/1, pp. 318-321, 1999.

Precision Cutting of Structured Ceramic Molds with Micro PCD Milling Tool

Hirofumi Suzuki*, Tatsuya Furuki*, Mutsumi Okada*, Katsuji Fujii**, and Takashi Goto**

Hirofumi Suzuki^, Tatsuya Furuki^, Mutsumi Okada^*,
Katsuji Fujii^, and Takashi Goto^