Abstract
In the present investigation, three different type of support vector machines (SVMs) tools such as least square SVM (LS-SVM), Spider SVM and SVM-KM and an artificial neural network (ANN) model were developed to estimate the surface roughness values of AISI 304 austenitic stainless steel in CNC turning operation. In the development of predictive models, turning parameters of cutting speed, feed rate and depth of cut were considered as model variables. For this purpose, a three-level full factorial design of experiments (DOE) method was used to collect surface roughness values. A feedforward neural network based on backpropagation algorithm was a multilayered architecture made up of 15 hidden neurons placed between input and output layers. The prediction results showed that the all used SVMs results were better than ANN with high correlations between the prediction and experimentally measured values.
Similar content being viewed by others
Explore related subjects
Discover the latest articles, news and stories from top researchers in related subjects.References
Al-Ahmari A. M. A. (2007) Predictive machinability models for a selected hard material in turning operations. Journal of Materials Processing Technology 190: 305–311
Bağcı E., Işık B. (2006) Investigation of surface roughness in turning unidirectional GFRP composites by using RS methodology and ANN. International Journal of Advanced Manufacturing Technology 31: 10–17
Basheer A. C., Dabade U. A., Joshi S. S., Bhanuprasad V. V., Gadre V. M. (2008) Modeling of surface roughness in precison machining of metal matrix composites using ANN. Journal of Materials Processing Technology 197: 439–444
Benardos P. G., Vosniakos G. C. (2003) Predicting surface roughness in machining: A review. International Journal of Machine Tools and Manufacture 43: 833–844
Burges C. J. C. (1998) A tutorial on support vector machines for pattern recognition. Data Mining and Knowledge Discovery 2: 121–167
Canu, S., Grandvalet, Y., Guigue, V., & Rakotomamonjy, A. (2005). SVM and Kernel Methods Matlab Toolbox, Perception Systèmes et Information, INSA de Rouen, Rouen, France.
Cao L. J., Tay F. E. H. (2003) Support vector machine with adaptive parameters in financial time series forecasting. IEEE Transactions on Neural Networks 14: 1506–1518
Çaydaş U., Hasçalık A. (2008) A study on surface roughness in abrasive waterjet machining process using artificial neural networks and regression analysis method. Journal of Materials Processing Technology 202: 574–582
Chang, P. C., Lin, J. J., & Dzan, W. Y. (2010). Forecasting of manufacturing cost in mobile phone products by case-based reasoning and artificial neural network models. Journal of Intelligent Manufacturing. doi:10.1007/s10845-010-0390-7.
Ciftci I. (2006) Machining of austenitic stainless steels using CVD multi-layer coated cemented carbide tools. Tribology International 39: 565–569
Dash P. K., Samantaray S. R., Ganapati P. (2007) Fault classification and section identification of an advanced series-compensated transmission line using support vector machine. IEEE Transactions on Power Delivery 22: 67–73
Davim J. P., Gaitonde V. N., Karnik S. R. (2008) Investigation into the effect of cutting conditions on surface roughness in turning of free machining steel by ANNmodels. Journal of Materials Processing Technology 205: 16–23
Demuth H., Beale M., Hagan M. (2006) Neural network toolbox 5, user’s guide. The Mathworks, Inc, MA, pp 9–16
Drucker, H., Burges, C. J. C., Kaufman, L., Smola, A., & Vapnik, V. (1997). Support vector regression machines. Advances in Neural Information Processing Systems 9, NIPS 1996, 155–161, MIT Press.
Ekici S., Yıldırım S., Poyraz M. (2009) A pattern recognition application for distance protection. Journal of The Faculty of Engineering and Architecture of Gazi University 241: 51–56
Ezugwu E. O., Fadare D. A., Bonney J., Da Silva R. B., Sales W. F. (2005) Modeling the correlation between cutting and process parameters in high-speed machining of Inconel 718 alloy using an artificial neural network. International Journal of Machine Tools and Manufacture 45: 1375–1385
Gaitonde, V. N., Karnik, S. R., Figueira, L., & Davim, J. P. (2009) Machinability investigations in hard turning of AISI D2 cold work tool steel with conventional and wiper ceramic inserts. International Journal of Refractory Metals and Hard Materials (in press).
Grzesik W., Brol S. (2003) Hybrid approach to surface roughness evaluation in multistage machining processes. Journal of Materials Processing Technology 134: 265–272
Hearst, M. A. (1998). Support vector machines. IEEE Intelligent Systems 18–21.
Karayel, D. (2008). Prediction and control of surface roughness in CNC lathe using artificial neural network. Journal of Materials Processing Technology.
Korkut I., Kasap M., Ciftci I., Seker U. (2004) Determination of optimum cutting parameters during machining of AISI 304 austenitic stainless steel. Materials and Design 25: 303–305
Kwok J. (1999) Moderating the outputs of support vector machine classifier. IEEE Transactions on Neural Networks 10: 1018–1031
Lee B. Y., Tarng Y.S. (2001) Surface roughness inspection by computer vision in turning operations. International Journal of Machine Tools and Manufacture 41: 1251–1263
Muthukrishnan N., Davim J. P. (2009) Optimization of machining parameters of Al/SiC-MMC with ANOVA and ANN analysis. Journal of Materials Processing Technology 209: 225–232
Nalbant M., Gökkaya H., Toktaş I., Sur G. (2009) The experimental investigation of the effects of uncoated, PVD- and CVD-coated cemented carbide inserts and cutting parameters on surface roughness in CNC turning and its prediction using artificial neural network. Robotics and Computer Integrated Manufacturing 25: 211–223
O’Sullivan D., Cotterell M. (2002) Machinability of austenitic stainless steel SS 303. Journal of Materials Processing Technology 124: 153–159
Karpat T., Karpat Y. (2005) Predictive modeling of surface roughness and tool wear in hard turning using regression and neural network. International Journal of Machine Tools and Manufacture 45: 467–479
Karpat T., Karpat Y., Figueira L., Davim J. P. (2007) Modeling of surface finish and tool flank wear in turning of AISI D2 steel with ceramic wiper inserts. Journal of Materials Processing Technology 189: 192–198
Paiva A. P., Ferreira J. R., Balestrassi P. P. (2007) A multivariate hybrid approach applied to AISI 52100 hardened steel turning optimization. Journal of Materials Processing Technology 189: 26–35
Roy S. S. (2006) Design of genetic-fuzzy expert system for predicting surface finish in ultra-precison diamond turning of metal matrix composite. Journal of Materials Processing Technology 173: 337–344
Salat R., Osowski S. (2004) Accurate fault location in the power transmission line using support vector machine approach. IEEE Transactions on Power Systems 19: 879–886
Sharma V. S., Dhiman S., Schgal R., Sharma S. K. (2008) Estimation of cutting forces and surface roughness for hard turning using neural networks. Journal of Intelligent Manufacturing 19: 473–483
Shi D., Gindy N. N. (2007) Tool wear predictive model based on least squares support vector machines. Mechanical Systems and Signal Processing 21: 1799–1814
Smola, A. J., & Schölkopf, B. (1998). A tutorial on support vector regression. Technical Report NC2-TR-1998-030, ESPRIT Working Group in Neural and Computational Learning.
Suresh P. V. S., Rao P. V., Deshmukh S. G. (2002) A genetic algorithmic approach for optimization of surface roughness prediction model. International Journal of Machine Tools and Manufacture 42: 675–680
Surjya K. P., Chakraborty D. (2005) Surface roughness prediction in turning using artificial neural network. Neural Computing and Applications 14: 319–324
Suykens, J. A. K., Van Gestel, T., De Brabanter, J., De Moor, B., & Vandewalle, J. (2002). Least squares support vector machines. World Scientific, Singapore, (ISBN 981-238-151-1).
Tekiner Z., Yeşilyurt S. (2004) Investigation of the cutting parameters depending on process sound during turning of AISI 304 austenitic stainless steel. Materials and Design 25: 507–513
Thukaram D., Khincha H. P., Vijaynarasimha H. P. (2005) Artificial neural network and support vector machine approach for locating faults in radial distribution systems. IEEE Transactions on Power Delivery 20: 710–721
Tosun N., Ozler L. (2002) A study of tool life in hot machining using artificial neural networks and regression analysis method. Journal of Materials Processing Technology 124: 99–104
Umbrello D., Ambrogio G., Filice L., Shivpuri R. (2008) A hybrid finite element method—Artificial neural network approach for predicting residual stress and the optimal cutting conditions during hard turning of AISI 52100 bearing steel. Materials and Design 29: 873–883
Vapnik V. (1998) The support vector method of function estimation. In: Suykens J., Vandewalle J. (eds) Nonlinear modeling: Advanced black-ox techniques. Kluwer, Dordrecht, pp 55–86
Vojtech, F., & Hlavac, V. (2004). Statistical pattern recognition toolbox for MATLAB (SPRTOOL). User’s Guide; http://cmp.felk.cvut.cz/cmp/cmpsoftware.html.
Weston, J., Elisseeff, A., Bakır, G., & Sinz, F. (2006). The spider software package. http://www.kyb.tuebingen.mpg.de/bs/people/spider.
Wong S. V., Hamouda A. M. S. (2003) Machinability data representation with artificial neural network. Journal of Materials Processing Technology 138: 538–544
Xavior M. A., Adithan M. (2009) Determining the influance of cutting fluids on tool wear and surface roughness during turning of AISI 304 austenitic stainless steel. Journal of Materials Processing Technology 209: 900–909
Zhang J.H.R. (2004) A new algorithm of improving fault location based on SVM. Eighth IEE International Conference on Developments in Power System Protection 1: 204–207
Zhang J. Z., Chen J. C., Kirby E. D. (2007) The development of an in-process surface roughness adaptive control system in turning operations. Journal of Intelligent Manufacturing 18: 301–311
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Çaydaş, U., Ekici, S. Support vector machines models for surface roughness prediction in CNC turning of AISI 304 austenitic stainless steel. J Intell Manuf 23, 639–650 (2012). https://doi.org/10.1007/s10845-010-0415-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10845-010-0415-2