Abstract
The effect of cutting temperature on mechanism of cutting process has been a fundamental issue. Cutting tool temperature has significant influences on wear behavior of cutting tool, surface finish and surface integrity during the cutting process. Advanced coating materials are appropriate to deposit on the carbide substrate to enhance the tool performance and then prolong the tool life. This paper presents the cutting temperature of coated tool based on the cutting process simulation with finite element method (FEM) simulation by using Third Wave AdvantEdge software. The influences of coating materials and coating thickness on the temperature distribution in coated cutting tools were investigated. The simulated results showed that the temperature gradually increases in the tool-chip contact area. And the temperature rapidly decreases after the tool-chip separation point. TiAlN coating showed a better thermal barrier property than other coatings at the same conditions. The cutting tool temperature of TiN coated cutting tools with different coating thickness was also investigated with FEM. The temperature distribution at the tool rake face and substrate temperature were different for various coating thicknesses.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Soler, D., Aristimuo, P.X., Garay, A., Arrazola, P.J., Klocke, F., Veselovac, D., et al.: Finding correlations between tool life and fundamental dry cutting tests in finishing turning of steel. Procedia Eng. 132, 615–623 (2015)
Asha, P.B., Rao, C., Kiran, R., Kumar, D.: Effect of machining parameters on cutting tool temperature and tool life while turning EN24 and HCHCr grade alloy steel. Mater. Today Proc. 5(5), 11819–11826 (2018)
Hao, G., Liu, Z.: Thermal contact resistance enhancement with aluminum oxide layer generated on TiAlN-coated tool and its effect on cutting performance for H13 hardened steel. Surf. Coat. Technol. 385(C), 125436 (2020)
Kovac, P., Gostimirovic, M., Rodic, D., Savkovic, B.: Using the temperature method for the prediction of tool life in sustainable production. Measurement 133, 320–327 (2019)
Shalaby, M.A., Veldhuis, S.C.: Wear and tribological performance of different ceramic tools in dry high speed machining of Ni-Co-Cr precipitation hardenable aerospace superalloy. Tribol. Trans. 62(1), 62–77 (2018)
Wang, B., Li, A., Liu, G.: Cutting performance and wear mechanisms of TiAlN PVD-coated cemented carbide tool in high speed turning of Ti-5Al-2Sn-2Zr-4Mo-4Cr alloy. J. Mech. Sci. Technol. 34(7), 2997–3006 (2020)
Grzesik, W., Nieslony, P.: Physics based modelling of interface temperatures in machining with multilayer coated tools at moderate cutting speeds. Int. J. Mach. Tools Manuf 44(9), 889–901 (2004)
Aihua, L., Jianxin, D., Haibing, C., Yangyang, C., Jun, Z.: Friction and wear properties of TiN, TiAlN, AlTiN and CrAlN PVD nitride coatings. Int. J. Refract Metal Hard Mater. 31, 82–88 (2012)
Abukhshim, N.A., Mativenga, P.T., Sheikh, M.A.: Investigation of heat partition in high speed turning of high strength alloy steel. Int. J. Mach. Tools Manuf 45(15), 1687–1695 (2005)
Sato, M., Tamura, N., Tanaka, H.: Temperature variation in the cutting tool in end milling. J. Manuf. Sci. Eng. 133(2), 021005 (2011)
Saelzer, J., Berger, S., Iovkov, I., Zabel, A., Biermann, D.: In-situ measurement of rake face temperatures in orthogonal cutting. CIRP Ann. Manuf. Technol. 69(1), 61–64 (2020)
Li, J., Tao, B., Huang, S., Yin, Z.: Built-in thin film thermocouples in surface textures of cemented carbide tools for cutting temperature measurement. Sens. Actuators A 279, 663–670 (2018)
MöHring, H.C., Kushner, V., Storchak, M., Stehle, T.: Temperature calculation in cutting zones. CIRP Ann. Manuf. Technol. 67(1), 61–64 (2018)
Ming, C., Sun, F., Wang, H., Yuan, R., Qu, Z., Zhang, S.: Experimental research on the dynamic characteristics of the cutting temperature in the process of high-speed milling. J. Mater. Process. Technol. 138(1), 468–471 (2003)
Komanduri, R., Zhen, B.H.: Thermal modeling of the metal cutting process-Part II: temperature rise distribution due to frictional heat source at the tool–chip interface. Int. J. Mech. Sci. 43(1), 57–88 (2001)
Rech, J.: Influence of cutting tool coatings on the tribological phenomena at the tool–chip interface in orthogonal dry turning. Surf. Coat. Technol. 200(16), 5132–5139 (2006)
Zhang, S.: Prediction and measurement of cutting temperature for coated tools. Shandong University (2009)
Acknowledgments
This work is supported by the National Natural Science Foundation of China (Grant Nos. 51905286, 52075276), and the Science, education and industry integration project of Qilu University of Technology (Grant No. 2022PY006).
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2024 ICST Institute for Computer Sciences, Social Informatics and Telecommunications Engineering
About this paper
Cite this paper
Zhang, J. et al. (2024). Finite Element Simulation of Cutting Temperature Distribution in Coated Tools During Turning Processes. In: Wang, B., Hu, Z., Jiang, X., Zhang, YD. (eds) Multimedia Technology and Enhanced Learning. ICMTEL 2023. Lecture Notes of the Institute for Computer Sciences, Social Informatics and Telecommunications Engineering, vol 535. Springer, Cham. https://doi.org/10.1007/978-3-031-50580-5_28
Download citation
DOI: https://doi.org/10.1007/978-3-031-50580-5_28
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-50579-9
Online ISBN: 978-3-031-50580-5
eBook Packages: Computer ScienceComputer Science (R0)